Alumina Washer
Alumina Washer
Purity: 95%, 96%, 99%, 99.5%, 99.7%, 99.95%
- Custom sizes and standard sizes in stock
- Quick Lead Time
- Competitive Price
Alumina Washer is a high-performance ceramic material primarily made of high-purity aluminum oxide (Al2O3) through high-temperature sintering. It has high strength, good dielectric properties, wear resistance, high-temperature resistance, and corrosion resistance. As a leading supplier and manufacturer of premium alumina products, Shanghai Yuepeng utilizes advanced machining centers to produce high-quality alumina washers for a wide range of applications.
Alumina Washer Data Sheet
| Reference Code: | HM1978 |
| Purity: | 95%, 96%, 99%, 99.5%, 99.7%, 99.95% |
| Color: | White or Ivory |
| Density: | 3.7-3.98 g/cm3 |
Alumina Washer Description
The Alumina Washer is made primarily from high-purity aluminum oxide with rare additives, sintered at a high temperature of 1700℃ to get a completely dense product. The molding process can vary depending on the product, with common methods including dry pressing and isostatic pressing. It possesses high-temperature resistance, high strength, excellent wear resistance, good electrical insulation, corrosion resistance, and chemical stability. Shanghai Yuepeng can supply high-precision alumina washers with tight tolerances, offering customized solutions to meet diverse industrial and research requirements.
Alumina Washer Advantages
- Excellent strength and stiffness
- Extremely high hardness (Mohs hardness 9)
- Outstanding wear resistance
- Good resistance to acid and alkali corrosion
- High-temperature resistance up to 1750°C
- Superior electrical insulation
- Low dielectric constant and dielectric loss
Alumina Washer Applications
- High-Temperature Assemblies: Used in furnaces, kilns, and heat treatment equipment where standard washers would deform or fail.
- Electrical Insulation: Provides reliable isolation in electronic and electrical systems, preventing short circuits and leakage currents.
- Corrosive Environments: Ideal for chemical processing plants, resisting strong acids, alkalis, and solvents without degradation.
- Semiconductor Industry: Ensures non-contaminating and stable fastening in wafer processing and cleanroom environments.
- Aerospace and Defense Applications: Offers lightweight, durable, and thermally stable solutions for high-performance mechanical assemblies.
Chemical Analysis
High-Temperature Equipment
Semiconductor Processing
Electrical Insulation Layers
Aerospace and Defense
Alumina Material Properties
Alumina Material Grades
It has a very high purity (99.95%) grade of Alumina (Aluminum Oxide) exhibiting an exceptional combination of mechanical and electrical properties. It features very high hardness, exceptional electrical resistivity, high-temperature mechanical stability and strength in addition to corrosion resistance and bio/chemical inertness.
Its high-temperature stability and electrical stability make it particularly suitable for high-temperature applications such as high voltage/frequency insulators, heating elements supports, etc
Physical Properties:
- Color: White
- Density: 3.98 g/cm3
Applications:
- High-temperature electrical insulators
- Very high voltage/frequency insulators
- Machine components where high wear resistance
is required in an oxidizing environment - Precision shafts in high-wear condition
- Unlubricated (vacuum) or gas/water lubricated
high speed sliding bearings - Shot blast nozzles
- Abrasive flow deflector plates/cones
- Valve seats
- Wire guides
It’s a high-purity grade of Alumina (Aluminum Oxide) and one of the high-performance grades in this range of materials. It features a 99.7% purity Alumina base material that provides a superior set of mechanical and electrical properties while maintaining a reasonable cost. It is a very hard-wearing technical ceramic offering and is ideally suited to a wide range of industrial applications where mechanical and electrical performance is of the essence and the material needs to perform adequately in aggressive environments.
It can be machined in the “green state”- that is before sintering takes place, thus ensuring a large variety of shapes and sizes. It can also be diamond ground to tight tolerances in the fully sintered state using diamond grinding.
Physical Properties:
- Color: Ivory
- Density: 3.9 g/cm3
Applications:
- Electronic components & substrates
- High-temperature electrical insulators
- High voltage insulators
- Laser tubes
- Machined components
- Mechanical seals
- Precision shafts and axles in high-wear environments
- Roller and ball bearings
- Seal rings
- Semiconductor parts
- Shot blast nozzles
- Thermocouple tubes
- Tap plates
- Valve seats
- Wear components
- Wire and thread guides
- Ballistic Armor
99.5% Purity Alumina is a high-performance engineering material with exceptional mechanical strength, high-temperature resistance, and excellent electrical insulation properties. It is widely used in industrial equipment, electronic components, medical devices, and aerospace applications.
Physical Properties:
- Color: Ivory
- Density: 3.9 g/cm3
Applications:
- Electronic components & substrates
- High-temperature electrical insulators
- High voltage insulators
- Laser tubes
- Machined components
- Mechanical seals
- Precision shafts and axles in high-wear environments
- Roller and ball bearings
- Seal rings
- Semiconductor parts
- Shot blast nozzles
- Thermocouple tubes
- Tap plates
- Valve seats
- Wear components
- Wire and thread guides
- Ballistic Armor
99% Purity Alumina Is a premium industrial ceramic material with excellent mechanical properties, ultra-high hardness, high-temperature resistance, and insulation performance. It can maintain stable chemical and physical properties even in extreme environments, making it widely used in semiconductors, electronic components, laser technology, and aerospace.
Physical Properties:
- Color: Ivory
- Density: 3.85 g/cm3
Applications:
- Electronic components & substrates
- High-temperature electrical insulators
- High voltage insulators
- Laser tubes
- Machined components
- Mechanical seals
- Precision shafts and axles in high-wear environments
- Roller and ball bearings
- Seal rings
- Semiconductor parts
- Shot blast nozzles
- Thermocouple tubes
- Tap plates
- Valve seats
- Wear components
- Wire and thread guides
- Ballistic Armor
It is a regular purity grade Alumina (Aluminum Oxide) and it is one of the workhorses of the technical ceramics industry. It features a 96% purity Alumina base material providing a balanced “cost to quality” ratio. It is a hard-wearing technical ceramic offering an excellent combination of both mechanical and electrical properties and is ideally suited to a wide range of industrial applications where cost is of the essence, but the material still needs to perform adequately from a mechanical and electrical standpoint.
It can be machined in the “green state”- that is before sintering takes place, thus ensuring a large variety of shapes and sizes. It can also be diamond ground to tight tolerances in the fully sintered state using diamond grinding.
Physical Properties:
- Color: White
- Density: 3.75 g/cm3
Applications:
- Electronic components & substrates
- High-temperature electrical insulators
- High voltage insulators
- Laser tubes
- Machined components
- Mechanical seals
- Precision shafts and axles in high-wear environments
- Roller and ball bearings
- Seal rings
- Semiconductor parts
- Shot blast nozzles
- Thermocouple tubes
- Tap plates
- Valve seats
- Wear components
- Wire and thread guides
- Ballistic Armor
95% Purity Alumina is an economical and practical engineering material. Its slightly lower alumina content reduces production costs while maintaining decent wear resistance and processing flexibility. It is commonly used in mechanical parts, electrical insulators, and wear-resistant bushings, offering an excellent cost-performance balance.
Physical Properties:
- Color: White
- Density: 3.7 g/cm3
Applications:
- Electronic components & substrates
- High-temperature electrical insulators
- High voltage insulators
- Laser tubes
- Machined components
- Mechanical seals
- Precision shafts and axles in high-wear environments
- Roller and ball bearings
- Seal rings
- Semiconductor parts
- Shot blast nozzles
- Thermocouple tubes
- Tap plates
- Valve seats
- Wear components
- Wire and thread guides
- Ballistic Armor
Alumina Ceramic Machining
Advanced ceramics are formed using methods such as injection molding, die pressing, isostatic pressing, slip casting, and extrusion. After sintering and densification, machining requires diamond grinding. Shanghai Yuepeng applies advanced green and biscuit machining to achieve complex shapes beyond traditional methods. Our machining center offers drilling, grinding, milling, polishing, sawing, tapping, threading, and turning, enabling the production of alumina ceramic components with high precision and complexity. During machining, the following precautions should be observed:
- Shrinkage Control: Alumina ceramics shrink by about 20% during sintering, requiring dimensional adjustments in the green body stage.
- Tolerance Control: Precise tolerances are unachievable in the green or pre-sintered state; fine machining should follow sintering.
- Diamond Grinding: Post-sintering, high-hardness alumina requires diamond grinding, as conventional methods fall short.
- Tool Selection: Diamond-coated tools or grinding wheels are essential to handle ceramic hardness and prevent tool damage.
- Temperature Control: Strict temperature management during sintering prevents cracking or deformation.
- Stress Management: Excessive stress during machining must be avoided to prevent brittle failure.
- Cutting Speed and Feed Rate: Controlled speeds and feeds ensure quality and extend tool life.
- Surface Treatment: Post-machining polishing removes defects, enhancing performance and appearance.
Alumina Ceramic Packaging
Alumina Ceramic products are typically packaged in vacuum-sealed bags to prevent moisture or contamination and wrapped with foam to cushion vibrations and impacts during transport, ensuring the quality of products in their original condition.
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